Yamaha outboard service manual pdf download free






















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Replace thrust bearing and thrust washer if rusted or damaged. Replace reverse gear if gear teeth or clutch teeth on reverse gear are rounded or chipped. If reverse gear must be replaced, pinion gear and sliding clutch should be inspected or damage.

If reverse gear radial bearing is rusted or does not roll freely, replace bearing. If the bearing needs to be replaced remove it using Slide Hammer A1. If bearing is rusted or does not roll freely, replace bearing. Discard oil seals. Remove propeller shaft seals if not removed with bearing in Step 9 and bearing carrier O-ring. Apply constant pressure to cam follower in order to prevent it and internal components from ejecting out of the propeller shaft during removal of the cross pin from the clutch.

Remove components from propeller shaft. Replace cam follower if worn or pitted. Replace sliding clutch if jaws are rounded or chipped. Rounded jaws indicate one or more of the following:. Replace propeller shaft if any of the following exist:. Prop shaft trueness should be measured with a dial indicator with prop shaft on V-blocks.

Hold drive shaft using Drive Shaft Holding Tool; remove and discard pinion nut. Remove drive shaft, pinion gear, pinion bearing and forward gear. Replace pinion gear if it is chipped or worn. Please send any information to my e-mail at: mauerj hotmail. Christo Wednesday, 08 July Please send information to Christo. Stephan Tuesday, 07 July Jack Caseman Friday, 05 June Hansen Friday, 29 May Kind Regards Kato mrhansen60 gmail. Jason Gosling Monday, 18 May I am trying to find a manual for my 20 hp yamaha outboard c series 2 stroke Im from Canada.

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